Matching Intermediate Shaft and Crankcase
See marking on left crankcase half below generator support (0 or 1)
| Axis Distance mm |
Crankcase Marking |
Marking on Crankshaft Gear |
Marking on Intermediate Shaft |
Gear Backlash |
| 0 | 0 | 0.029-0.049 | ||
| 103.975- | 0 |
Installation still permissible | ||
| 103.990 | 1 | 0 | 0.016-0.042 | |
| 0 | 1 | 0.017-0.043 | ||
| 1 | 1 | 0.012-0.041 | ||
| 103.990- | 1 |
Installation still permissible | ||
| 104.000 | 0 | 1 | 0.025-0.049 | |
| 1 | 0 | 0.025-0.048 | ||
Checking Intermediate Shaft
| Use steel rollers of 4.5 mm diameter to help make measurement (see sketch). |
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| Intermediate shaft gear normal - Wear limit x = | 136.5 mm |
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| Intermediate shaft gear marked "1" - wear limit = | 136.55 mm |
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Intermediate shaft gear and crankshaft gear can be replaced as a set only.