| Measuring Point |
Installation Size
with Tolerances |
Clearance (+)
or Preload (-) |
Wear Limit |
| Pistons |
|
mm |
from |
to |
mm |
Piston ring side clearance,
Ring I |
Groove
Ring |
1.565 - 1.585*
1.478 - 1.490* |
+0.075 |
+0.107 |
|
Piston ring side clearance,
Ring II |
Groove
Ring |
2.035 - 2.050*
1.978 - 1.990* |
.0.060 |
+0.072 |
0.20 |
| Oil scraper ring side clearance |
Groove
Ring |
4.015 - 4.030*
3.978 - 3.990* |
+0.025 |
+0.052 |
|
| Piston ring gap |
|
|
+0.15 |
+0.45 |
1.0 |
| *Installation dimensions apply to all MAHLE pistons in
2.0 and 2.2 liter engines |
| Cylinder Heads |
|
|
|
|
|
| Cylinder head to valve guide |
B
S |
13.000 - 13.018
13.049 - 13.060 |
-0.031 |
-0.060 |
|
| Valve guide to intake valve |
B
S |
9.000 - 9.015
8.958 - 8.970 |
+0.030 |
+0.057 |
0.15 |
| Valve guide to exhaust valve |
B
S |
9.000 - 9.015
8.938 - 8.950 |
+0.050 |
+0.077 |
0.20 |
| NOTE: B= Bore S=Shaft |
|
|
|
|
|
| Cylinders (from 1969-model) |
|
|
|
|
|
| Cylinder to crankcase |
B
S |
92.072 - 92.159
91.874 - 91.928 |
+0.144 |
+0.285 |
|
Cylinder to cylinder head
Model 1969, 2.0 liter engine |
B
S |
88.000 - 88.054
87.874 - 87.928 |
+0.072 |
+0.180 |
|
Cylinder to cylinder head
From 1970-model, 2.2 liter engine |
B
S |
107.000 - 107.073
106.893 - 106.928 |
+0.072 |
+0.180 |
|