911T Registry

Piston and Cylinder Specifications

2.0 Liter Engines (1969-models)

Vehicle Type

911 T

911 E 911 S
Manufacturer SCHMIDT MAHLE MAHLE MAHLE
Dimensions Markings Nominal Dia. Cylinder Dia. Piston Dia. Piston Dia. Piston Dia. Piston Dia.
Standard 0
1
2
80.00 80.00-80.01
80.01-80.02
80.02-80.03
79.96
79.97
79.98
79.97
79.98
79.99
79.96
79.97
79.98
79.95
79.96
79.97
Oversize 0 KD 1
1 KD 1
2 KD 1
80.50 80.50-80.51
80.51-80.52
80.52-80.53
80.46
80.47
80.48
80.47
80.48
80.49
80.46
80.47
80.48
80.45
80.46
80.47
Tolerances +0.006
-0.007
+/-0.005 +/-0.005 +/-0.005
Dimension h from bottom edge 21.0 21.0 15.5 1.5
Piston weight 366 +/- 3 g 356 +/- 3 g 371 +/- 3 g 365 +/- 3 g

2.2 Liter Engines (from 1970-models)

Vehicle Type

911 T - C

911 E - C 911 S - C
Manufacturer SCHMIDT MAHLE MAHLE MAHLE
Dimensions Markings Nominal Dia. Cylinder Dia. Piston Dia. Piston Dia. Piston Dia. Piston Dia.
Standard 0
1
2
84.00 84.00-84.01
84.01-84.02
84.02-84.03
83.96
83.97
83.98
83.97
83.98
83.99
83.96
83.97
83.98
83.95
83.96
83.97
Oversize 0 KD 1
1 KD 1
2 KD 1
84.25 84.25-84.26
84.26-84.27
84.27-84.28
84.21
84.22
84.23
84.22
84.23
84.24
84.21
84.22
84.23
84.20
84.21
84.22
Tolerances +0.007
-0.008
+/-0.005 +/-0.005 +/-0.005
Dimension h from bottom edge 15 mm 11.5 mm 2.5 mm 2.5 mm
Piston weight 393 +/- 4 g 380 +/- 3 g 385 +/- 3 g 375 +/- 3 g

Cylinder Dimensions

Biral Cylinders Grey Cast Cylinders
CylinderDimensions.jpg (15230 bytes) CylinderDimensions.jpg (15230 bytes)

A = Tolerance group for cylinder height

B = Tolerance group for cylinder diameter (see table)

C = Manufacturer's identification
Cylinders
D1 = Measuring
point for wear
and ovality:
Measured 2-3 mm below the upper return point of the upper piston ring. The cylinder can be considered worn to the limit when the dimension at this point exceeds the installation dimension by 0.1 mm. Ovality is determined by measuring the bore across lines a and b. Dimension a should not differ from dimension b by more than 0.04 mm. Cylinders.jpg (9993 bytes)
D2 = Measuring
point for
ovality
Measured at the height of the cylinder base gasket. This point is especially important for determining ovality, although not valid for determining cylinder wear.
Pistons
D = Measuring
point for wear:
The measuring oint is to be determined from the table in all cases.
Maximum wear: not to exceed 0.1 mm (of installation dim.)

Dimenstions for Piston Pins

1969-models (2.0 liter engines) From 1970-modesl (2.2 liter engines)
Color Piston Pin
Diameter
Piston Pin
Bore Dia. in Piston
Color Piston Pin
Diameter
Piston Pin
Bore Dia. in Piston
White 22.000
0 to -0.003
22.000
0 to -0.003
White 22.000
0 to -0.004
22.000
0 to +0.005
Black 22.000
-0.003 to -0.006
22.000
-0.003 to -0.006

Tolerance Groups for Cylinder Heights, 2.0 Liter Engines, 1969-Models

Marking A Cylinder Height
(production)
Marking A Cylinder Height
(replacement parts)
TechPg38.jpg (11031 bytes) 82.200 - 82.225 TechPg38.jpg (11031 bytes) 81.950 - 81.975
TechPg38.jpg (11031 bytes) 82.225 - 82.250 TechPg38.jpg (11031 bytes) 81.975 - 82.00

Tolerance Groups for Cylinder Heights, 2.2 Liter Engines, from 1970-Models

Marking A Cylinder Height
(production)
Marking A Cylinder Height
(replacement parts)
TechPg38.jpg (11031 bytes) 85.400 - 85.425 TechPg38.jpg (11031 bytes) 85.150 - 85.175
TechPg38.jpg (11031 bytes) 85.425 - 85.450 TechPg38.jpg (11031 bytes) 85.175 - 85.200
Only cylinders of equal height may be installed in any given cylinder bank.
Measuring Point

Installation Size
with Tolerances

Clearance (+)
or Preload (-)

Wear Limit
Pistons mm from to mm
Piston ring side clearance,
Ring I
Groove
Ring
1.565 - 1.585*
1.478 - 1.490*
+0.075 +0.107
Piston ring side clearance,
Ring II
Groove
Ring
2.035 - 2.050*
1.978 - 1.990*
.0.060 +0.072
0.20
Oil scraper ring side clearance Groove
Ring
4.015 - 4.030*
3.978 - 3.990*
+0.025 +0.052
Piston ring gap +0.15 +0.45 1.0
*Installation dimensions apply to all MAHLE pistons in 2.0 and 2.2 liter engines
Cylinder Heads
Cylinder head to valve guide B
S
13.000 - 13.018
13.049 - 13.060
-0.031 -0.060
Valve guide to intake valve B
S
9.000 - 9.015
8.958 - 8.970
+0.030 +0.057 0.15
Valve guide to exhaust valve B
S
9.000 - 9.015
8.938 - 8.950
+0.050 +0.077 0.20
NOTE: B= Bore S=Shaft
Cylinders (from 1969-model)
Cylinder to crankcase B
S
92.072 - 92.159
91.874 - 91.928
+0.144 +0.285
Cylinder to cylinder head
Model 1969, 2.0 liter engine
B
S
88.000 - 88.054
87.874 - 87.928
+0.072 +0.180
Cylinder to cylinder head
From 1970-model, 2.2 liter engine
B
S
107.000 - 107.073
106.893 - 106.928
+0.072 +0.180

911T Registry Webmeister.
Copyright © 1999. All rights reserved.
Revised: March 29, 2001 .